Since ancient times, the beauty of roads and buildings has been one of the important topics in architecture, and architects have always tried to increase the beauty of roads and buildings by using various types of flooring and borders. Today, instead of using precious stones and old methods, concrete floors and borders are used to beautify spaces and passages. There are different methods for producing these concrete products, among them all, the wet pressing method is the most suitable method for producing these products in the world. In the last 10 years, the technology of manufacturing machines used in the wet press method was limited to countries such as England and Germany. After the needs assessment, we entered as the first knowledge-based company in the field of making machines for wet press lines.
At the end of this page you can see a video about wet press.
What is wet press?
Wet pressing is the method of producing concrete parts before applying pressure on it. In this process, concrete with a slump range of 19 to 21 enters the production cycle, and after compression and removal of excess water, which is called vacuum, it reaches the slump range of 1-2. This modern method can be used to make all kinds of concrete products such as: concrete curbs, concrete floors, prefabricated parts, etc.
In the following, we will learn more about the wet press machine.
Wet press machine
In recent years, due to the superiority of the wet pressing method over other methods, it has caused variety in the production of wet pressing machines.
The wet press machine is produced in two models
1. Single station 2. Three stations
Three-station machines have higher work efficiency than single-station models, in other words, the production capacity of single-station machines is less than three stations.
This machine consists of four separate systems (mechanical, hydraulic, automation and pneumatic) and the main components of the machine are (main press, hopper, robot harvester, pallet spreader).
Curb production machine with wet press method
After the concrete is made in the batching machine with a slump range between 19 and 20, it is transferred to the silo of the machine and the prepared concrete with a predetermined size is poured into the mold of the machine. Then, by rotating the material table and placing the mold in the press station, the product is placed under a pressure of about 150 to 200 kg/cm2. (This calculation is on a curb with dimensions of 50x50)
At the same time as applying pressure on the product at the press station, vacuum pumps remove water and moisture inside the concrete, which increases the product's strength.
After compression in the first station, the table of the machine rotates and in the unloading station, the product is removed from the machine by the picking robot and placed on the pallet (capacity of each pallet is 6 curb).
Then, by pallet carrier (or lift truck) the finished product enters the curing racks.
And finally, a product with high strength is produced.
why Curb production machine with wet press method
The quality and level of strength of concrete flooring and curbs against pressure and different atmospheric conditions such as frost and cold air are among the necessary elements in choosing this product . One of the advantages of wet press products is their abrasion resistance and high strength, which is due to the pressure applied to the product during the production process. In this way, concrete curb with a very low water-cement ratio has high quality and a smooth and beautiful appearance is produced.
In fact, these products have quality and resistance that cannot be achieved by other methods.
According to the brilliant records of Afraz Beton Sarmad Company (BMS), which has placed the name of this company in the list of the best manufacturers of cement machines in Iran.
The reasonable price of the wet press machine produced by (BMS)company along with its extraordinary performance has made it one of the most popular wet press machines in the market. For more information about wet press machine, you can contact the sales experts of the (BMS) company.
Wet press machine video