Automatic 12-Mold Block-Making Machine BT 6000
The BT 6000 automatic 12-mold block-making machine is one of the most advanced block-making machines designed for producing various types of concrete blocks in different sizes and shapes. This machine uses an egg-laying system that automatically performs the block production process. In this machine, the mortar is first transferred to the silo and then, using a powerful vibration system, blocks are produced with high precision and quality. If you are looking for an automatic block-making machine, comparing Beton Sarmad’s prices with those of automatic block-making machines on DigiKala can lead to a better choice. Beton Sarmad offers high build quality and efficiency at a more competitive price compared to many options available in the market. This economic advantage makes it a cost-effective choice for workshops and construction projects.
The mortar compression mechanism in this machine is designed using a vibration system, powered by four 4-horsepower electric motors with 1400 RPM, operating automatically. The machine supports various ram systems, including the pressing ram, which is semi-automatically controlled by the operator, and the striking ram, which automatically performs the pressing operation and is controlled by a PLC.
Technical Specifications of the Automatic 12-Mold Block-Making Machine
- Machine dimensions: 2.25 m × 2.45 m × 2.75 m
- Machine weight: Approximately 3800 kg
- Power consumption: 380V three-phase, 32 amps
- Silo capacity: 1000 liters
- Hydraulic system with four control levers for precise production process control
For pricing inquiries for the automatic 12-mold block-making machine, you can contact the experts at Beton Sarmad.
Outstanding Features of the Automatic 12-Mold Block-Making Machine
- High Production Capacity
With the ability to produce 12 blocks per cycle, the automatic 12-mold machine allows you to significantly increase production speed. If you are looking for a machine with lower production capacity, you can explore the semi-automatic block-making machine.
- Advanced Automatic System
This machine operates fully automatically, performing all block production stages, from mold filling to block extraction, automatically. If you are interested in semi-automatic systems, the fixed automatic and semi-automatic 12-mold block-making machine would also be suitable for you.
- High Efficiency in Various Projects
The automatic 12-mold machine is used for producing concrete blocks with various dimensions and characteristics. If you need to produce ceiling blocks, you can refer to the tabletop ceiling block-making machine.
- Low-Noise and Vibration-Free Performance
With low-noise and vibration-free operation, this machine is highly suitable for industrial and construction environments requiring precision and focus. For producing high-quality blocks with better performance, the manual block-making machine can also be a cost-effective and suitable option for small projects.
- The machine supports various molds as follows:
- 40×20 mold: 6 units
- 40×15 mold: 8 units
- 40×10 mold: 11 units
Advantages of Using the Automatic 12-Mold Block-Making Machine
- Reduced Production Time and Costs
This machine significantly reduces costs by producing blocks quickly and minimizing the need for manual labor. It can also effectively reduce project delivery times for large and time-consuming projects.
- Reduced Waste and Increased Precision
The automatic 12-mold machine reduces waste in concrete block production due to its high precision.
- Variety in Molds and Sizes
This machine can adjust molds to produce various types of concrete blocks with different dimensions and shapes.
Consumable Parts of the BT 6000 Block-Making Machine are made from high-quality raw materials:
- The steel material of the plates used in the machine is hardened ST37.
- Jack shafts are made of special Italian hard chrome steel.
- The system is designed and built to be suitable for operation in various environments and working conditions across different geographical locations, fully compatible with diverse working conditions.
- Jack piston tubes are of Turkish or Italian type.
- The machine’s hydraulic valves are from Pars Maharat Iran or German/Italian types.
- All solenoid valves are Turkish (for automatic striking rams).
- Lever valves are Turkish.
- All hydraulic hoses are of German or Italian type.
- All pumps used in the machine are Arafan and Turkish (for ease of after-sales service and spare parts availability).
- All electric motors used in the machine are from China and Motogen (customizable based on customer request).
- Handmade oil-based vibration unit by the company.
- All sensors are HANYOUNG or AUTONICS (for automatic striking rams).
- For striking rams, a handmade automatic lock by the company is used.
- Electrical panel and control components are from LS Korea, Telemecanique, and Pars Fanal.
- For automatic striking rams, the machine’s industrial control and automation system is powered by PLC from FATEK or DELTA Korea, Pars Fanal, or SIEMENS Germany, depending on customer request.
Fully Automatic Fixed Block-Making Machine with Dryer
The fully automatic fixed block-making machine performs the entire process of producing construction blocks automatically. In addition to block production, this machine is equipped with a dryer for drying the blocks. Some key features of the machine include:
- Automatic Raw Material Feeding: Sand, cement, and other raw materials are automatically fed into the machine.
- Mixer: Materials are precisely mixed to produce high-quality blocks.
- Compaction Device: Blocks are produced by applying hydraulic pressure.
- Dryer: Blocks are dried with heat in the dryer, increasing their strength.
- Automatic Control System: Precise process control for high-quality block production.
These machines are highly efficient for large-scale construction block production, especially in civil engineering projects. Their advantages include reduced costs, uniform block production, and the ability to adjust molds for various block types.
Automatic Block-Making Machine
Automatic machines perform all block production processes automatically, requiring only operator supervision. These machines are available in various types, including:
- 6-Mold Automatic
- 8-Mold Automatic
- 12-Mold Automatic
- 16-Mold Automatic
- 22-Mold Automatic
Key features of these machines include:
- High Production Volume: Capable of producing 14,000 blocks per work shift.
- Uniform Production: Blocks are produced with consistent and precise appearance.
- No Manual Intervention: The operator only supervises without interfering in the production process.
These machines are highly suitable for wall construction projects, producing decorative blocks, and other types of concrete blocks.
Video of the Automatic Block-Making Machine
Land Required for the Automatic 12-Mold Block-Making Machine
To install and operate a fully automatic 12-mold block-making machine, you need a suitable space to efficiently and safely install all related devices and equipment. Below are detailed specifications of the dimensions and required space:
Block-Making Machine Dimensions
- Machine length: Approximately 5 to 6 meters
- Machine width: Approximately 2 to 3 meters
- Machine height: Approximately 3 to 4 meters
Space Required for Machine Operation
- To allow the machine to operate efficiently and for operators to access all parts, additional space around the machine is required.
- Additional space around the machine: At least 2 meters on each side.
- Total required space: Based on the machine dimensions and additional space, at least 10×7 meters (70 square meters) is needed.
Raw Material Storage
- Space is needed to store raw materials such as cement, sand, and other required materials.
- Suggested space: 20 to 30 square meters.
Finished Product Storage Space
- Space is required to store produced blocks ready for transport.
- Suggested space: 50 to 100 square meters, depending on production volume and storage capacity.
Ancillary Equipment and Space
- Additional space is needed for installing ancillary equipment such as pallets, hydraulic and electrical systems, and pathways for product movement.
- Suggested space: 30 to 50 square meters.
The image shows the location of the block-making machine, the surrounding workspace, raw material storage, and finished product storage area. All of these will be displayed in a general layout with a specific scale.
